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Service

Box-Build Support

Box-build support turns a tested PCBA into a finished unit ready for the customer. Sub-assembly, cabling, mechanical integration, sealing, labeling, and packaging happen in a defined sequence so the unit ships consistent batch after batch.

What this service includes

  • Sub-assembly: PCBA into housing with conformal coating or potting if required
  • Cable harness building and integration
  • Mechanical fixturing and fastener torque to spec
  • Gasketing for IP rating
  • Antenna placement and orientation control for connected devices
  • Label application after final test
  • Packaging to spec, including desiccants and accessory inserts
  • Outbound logistics on request

Production workflow for this service

  1. INPUT FILES

  2. Bill of materials and assembly drawing

    Mechanical BOM, fastener list, torque values, label artwork received.

  3. Sub-assembly

    PCBA placed into housing, conformal coat or pot if needed.

  4. Mechanical and cable integration

    Cables routed, connectors mated, mechanical parts fastened.

  5. Sealing and final fit

    Gaskets seated, lid closed, IP test sample if applicable.

  6. Final test and label

    Tested unit labeled with serial, MAC, batch, and certifications.

  7. Pack

    Unit packed per spec, batch sealed for shipment.

  8. OUTPUT

When buyers need this

  • You ship a finished product, not a bare PCBA.
  • You need consistent assembly across multiple batches.
  • You want one partner from board to packed unit.

Frequently asked questions

What does box-build assembly include?

PCBA integration, cable harnessing, mechanical fixturing, gasketing for IP rating, antenna placement, label application post test, and packaging to your spec. We confirm scope on each project so handoff between PCBA and final box is clean.

What is your minimum order quantity?

We work from pilot batches through repeat production. The sweet spot for our SMT line is low to medium volume, typically under 5000 units per batch with mixed-component boards. We plan capacity in advance during DFM and BOM review for larger volumes.

Quote box-build support

Send your BOM, gerbers, and CPL. We respond within one business day. NDA on request.

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